NEW houses in Melbourne's west could be prone to severe building cracks because their foundations haven't been designed to cope with reactive soil, according to fresh legal claims.
Slater & Gordon is representing several homeowners in the north-western and western suburbs whose newly built houses are cracking and twisting.
Lawyer Robert Aurrichio blames a particular type of concrete slab foundation, known as a "waffle slab", claiming it's risky to use in the volatile soil conditions in the west.
"We've spoken to a number of experts who believe that [the waffle slab] needs to be designed with adequate drainage to cope with the variable nature of the soil in the western suburbs," he said.
The waffle slab design reinforces concrete using a steel grid with polysyrene cubes placed between the lining. It maximises efficient use of concrete and requires less material than conventional flat slab designs.
Mr Aurrichio said houses sitting atop waffle slabs in the western suburbs, where the clay layer is deeper underground, seemed to be "heaving" with soil movements as moisture levels moved up and down with this year's heavy rain.
Archicentre general manager David Hallett said waffle slabs had been widely used for more than a decade across Melbourne's western growth areas due to the high volume of new housing estates.
"In suburbs like Caroline Springs, areas around Burnside, Tarneit, Werribee and Melton, the simple fact is that there's been thousands of these buildings built over the last decade and typically more and more have been with waffle slabs," he said.
But Mr Hallett disputed Slater & Gordon's claim that building cracking was related to a particular design of concrete slab foundation.
He said foundations for any new building needed to be designed to suit the soil conditions of the site, as determined by soil tests, irrespective of whether they used waffle or flat slabs.
Slater & Gordon client Noel Spooner says the foundations of his two-year-old home are breaking.
His house is riddled with cracks in the plaster and ornaces, and doors won't stay closed due to gaps emerging between door frame and jam.
"I was peeved; why did they not do the due diligence before building? It's ludicrous to just walk away and say it's bad luck, you're on reactive soil, and using that as a defence. These are people's life savings and their dream home could be uninhabitable."
Master Builders Association director Brian Welch said the industry would be concerned if there was any evidence to support the allegations that homes in the west were cracking due to their waffle slab foundations.
"While I haven't seen any evidence that would support these claims, something which has been proven and has stood the test of time can still fail if it's not correctly done.
''There may be a denominator between these faults in the newly built western suburbs homes that's more to do with poorly trained people not executing the correct installing techniques."
- with Dan O'Sullivan